Machine Safety Consulting and Risk Assessmen

The first step to safety is a safety assessment, a foundational piece of the safety lifecycle. Safety assessments identify hazards and determine how to mitigate them. Certified machine safety services deliver assessments that are based on internationally recognized standards. Conformity audits and safety assessments provide high-level analyses of machines and highlight compliance with predefined attributes. The results of such assessments are an invaluable asset to a safety program and serve as a valuable tool for prioritization.

Identifying hazards

As part of a workplace health and safety plan, you should take time to consider the controls of your operations. These may include things like ergonomics, noise, and work environment. You should also emphasize the importance of each employee’s contribution to the overall safety of the workplace. Here are some examples of effective controls. In addition to controlling the hazards, you should also incorporate health and safety procedures into your daily operations.

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Identifying hazards involves analyzing the nature and severity of each hazard. Once you’ve identified these, you should assign a control or a combination of controls to minimize the impact of those hazards. Once you have identified all of your hazards, you can implement controls to reduce the risk in the workplace. These measures can include a comprehensive health and safety plan or training for all employees. These strategies must also be documented to be effective.

Identifying probability of a hazard occurring

Leading machine safety consultants use data collected during the assessment to identify hazards and assess the likelihood of them occurring. They analyze exposure levels, frequency of worker access, and task completion to assess the likelihood of a hazard. They also assess the operator’s skill, awareness of the potential hazard, and responses to the threat. They then use these data to prioritize safeguarding efforts.

In most cases, the process of risk assessment should be scheduled and carried out regularly. If a scheduled assessment is not feasible, the risk assessment process can be further enhanced by a third-party team. During this process, they will identify additional hazards and options to mitigate them. If an individual or group cannot identify hazards, they may use a checklist of questions to guide the process.

Conducting a formal method of risk assessment

Whether your company needs a machine safety consultant or is considering outsourcing this job, there are a few things you should keep in mind. First, you should consider the nature of the risks. There are two main types of risk assessments: those performed internally and those performed by a third party. The former is often a more thorough assessment, and can help avoid common misconceptions and blind spots.

For quantitative risk assessments, the method requires input from experts in multiple fields. Experts in statistics, toxicology, and food science may be required. This process should be iterative and involve collaboration across risk analysis teams. It also requires thorough documentation of data and assumptions. It can be intimidating to have multiple experts involved, but if the process is transparent, it can be a positive experience for all.

Recording results of a risk assessment

In the first step, conduct a Risk Assessment. The goal is to evaluate the safety of a machine in order to reduce the potential for injury. The results of the initial evaluation will help the safety team determine which improvements will most improve safety. Before determining which improvements need to be made, define the terms. An example of a simplified table of terms can be found here. Then, evaluate the level of severity and likelihood of each hazard.

The record should include the main findings of the risk assessment and any action taken to reduce the risks. It not only provides proof that the risk assessment has been conducted but it also serves as a baseline for future reviews of working practices. The record should be clearly legible and not locked away in a cupboard. Regularly update the risk assessment to reflect new machinery or changing practices. Keeping up with the latest safety standards is a good idea for any business.


When choosing machine safety consultants, it’s important to consider the cost of their services. A full risk assessment can take several hours and can result in a few days of work if the machine is complex. High level assessments, on the other hand, take only a few minutes and are designed to determine whether existing guarding is compliant or if additional work needs to be done. The assessor will typically meet with the machine operator to understand their daily tasks and discuss any idiosyncrasies.

Machine safety consultants can provide onsite or remote services, including training and risk assessment. In addition to training employees, safety engineers can provide specialized software and risk assessment solutions. These can help you achieve regulatory compliance and improve your company’s safety culture. These experts can help you with a variety of tasks, including compliance with safety standards and OSHA regulations. They can also provide training in the proper use of safety guards and provide machine safety audits.